Pipe Friction Loss: Worked Example

Expected answer
3.61 psi friction loss

That is 8.343873 ft of head in this liquid. Straight pipe accounts for 2.995263 psi; fittings account for 0.614621 psi.

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1. Calculator Inputs

A horizontal water line carries 50 US gpm through 150 ft of NPS 2 Schedule 40 pipe. Find the loss through the pipe and a group of fittings with a specified total K of 4. Use the actual 2.067 in inside diameter.

InputEnter this value
Solve forPressure drop, ΔP
Pressure unitpsi
Flow50 US gpm
Inside diameter2.067 in
Pipe length150 ft
Absolute roughness0.00015 ft, or 0.0018 in
Density62.3 lbm/ft³
Dynamic viscosity1.00 cP
Friction factorAutomatic from Re and roughness
FittingsOne “Custom fitting / equipment (enter K)”; quantity 1; K = 4
Fitting velocity basisSame 2.067 in bore as the pipe

Remove any preloaded fittings first. K = 4 is an explicit example assumption, not a universal value for four elbows. There is no elevation rise, equipment loss, or imposed outlet-pressure requirement in this example.

2. Work through the math

Convert flow, diameter and viscosity

Q = 50 × 231 / (1728 × 60) = 0.111400463 ft³/s D = 2.067 / 12 = 0.172250 ft μ = 1.00 cP = 0.000671968975 lbm/(ft·s)

The US gallon contains 231 in³. Keep diameter in feet when calculating area in ft².

Find area and velocity

A = πD²/4 = π × 0.172250² / 4 = 0.023302813 ft² V = Q/A = 0.111400463 / 0.023302813 = 4.780559 ft/s

Find Reynolds number and relative roughness

Re = ρVD/μ Re = 62.3 × 4.780559 × 0.172250 / 0.000671968975 Re ≈ 76,344.316 ε/D = 0.00015 / 0.172250 = 0.0008708273

This is turbulent flow. The automatic method uses the Darcy friction factor from Colebrook–White.

Solve the Colebrook equation

1/√f = −2 log₁₀[(ε/D)/3.7 + 2.51/(Re√f)] f(next) = {−2 log₁₀[0.0008708273/3.7 + 2.51/(76,344.316 × √f(current))]}⁻²

Start at f = 0.020 and repeat the second expression. These are Darcy factors, not Fanning factors.

IterationDarcy f
10.022546346
20.022374855
30.022385567
40.022384894
50.022384937
60.022384934

Calculate straight-pipe and fitting head losses

g = 32.17404856 ft/s² V²/(2g) = 4.780559² / (2 × 32.17404856) ≈ 0.355158 ft h(pipe) = f(L/D) × V²/(2g) h(pipe) = 0.022384934 × (150/0.172250) × 0.355158 ≈ 6.923241 ft h(fittings) = K × V²/(2g) = 4 × 0.355158 ≈ 1.420632 ft h(total) = 8.343873 ft (using unrounded intermediate values)

Convert head to pressure

At standard gravity, a density of 62.3 lbm/ft³ corresponds to a specific weight γ of 62.3 lbf/ft³. The factor 144 converts ft² to in².

ΔP = γh / 144 ΔP(pipe) = 62.3 × h(pipe) / 144 = 2.995263 psi ΔP(fittings) = 62.3 × h(fittings) / 144 = 0.614621 psi ΔP(total) = 2.995263 + 0.614621 = 3.609884 psi

For direct calculations with mass density in lbm/ft³, include gc = 32.17404856 lbm·ft/(lbf·s²): ΔP = (fL/D + K)ρV²/(2gc × 144). Do not use lbm as though it were lbf.

3. Compare your answers

CheckpointReference answerYour check
Area0.0233 ft²________
Velocity4.78 ft/s (1.46 m/s)________
Reynolds number76,300________
Darcy f0.0224________
Straight-pipe loss3 psi________
Fitting loss0.615 psi________
Total pressure loss3.61 psi________
Head loss8.34 ft (2.54 m)________

Live calculator check, October 19, 2026: 3.61 psi total, 3 psi pipe, and 0.615 psi fittings. The calculator displays velocity and head in SI even when pressure is in psi; the equivalent US values are shown above. Compare within 0.001 psi and 0.01 ft when hand rounding.

Quick sanity check: with the same diameter, flow, roughness and fittings, doubling only the straight length doubles the pipe loss, not the fitting loss. The new total would be 6.61 psi.

4. Assumptions and sources

This is a full, circular pipe containing a steady, single-phase Newtonian liquid. Density, viscosity, bore and roughness are constant. The specified values are illustrative water properties near room temperature. No elevation term or pump head is hidden in the friction result.

If your answer differs, check actual bore versus nominal size, Darcy versus Fanning factor, cP conversion, and accidental extra fittings. A factor-of-four discrepancy often points to the friction-factor convention.

Method reference: DOE Fundamentals Handbook, fluid flow. Site references: pipe dimensions, roughness, and Darcy versus Fanning. The numerical case was calculated separately from the website code and then compared with the live calculator. Agreement checks this case, not every possible input.

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