Horizontal Tank Volume: Worked Example

Expected answer
741 US gal · 29.2% full

Find the liquid volume in a level horizontal cylinder with flat ends. The internal diameter is 6 ft, internal length is 12 ft, and liquid depth measured vertically from the bottom is 2 ft.

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1. Calculator Inputs

Select the units below before entering the numbers. These are fixed benchmark inputs for checking the calculator.

Calculator fieldValueUnit / setting
Tank shapeHorizontal cylinder · flat ends
Dimension unitft
Internal diameter, D6ft
Internal length, L12ft
Liquid level from bottom, h2ft
Volume unitUS gal

2. Step-by-step Math

Calculate the liquid cross-sectional area

r = D/2 = 3 ft
A = r² arccos[(r−h)/r] − (r−h)√(2rh−h²)
A = 9 arccos(1/3) − 1 × √8
A ≈ 8.25 ft²

Evaluate arccos in radians. The segment formula accounts for the curved walls; depth fraction is not volume fraction in a horizontal cylinder.

Multiply area by tank length

Vliquid = A L
Vliquid = 8.25020763132 × 12
Vliquid ≈ 99 ft³
Vliquid = 99.00249157585 × 1728/231
Vliquid ≈ 741 US gal

Use internal dimensions. One US gallon is 231 cubic inches, and one cubic foot is 1,728 cubic inches.

Calculate capacity and percent full

Vtotal = πr²L = π × 3² × 12 ≈ 339 ft³
Vtotal ≈ 2,540 US gal
Percent full = 100 × Vliquid/Vtotal ≈ 29.2%
Remaining volume ≈ 2,540 − 741
Remaining volume ≈ 1,800 US gal

A 2 ft depth is one third of the tank diameter, but only about 29.18% of its volume.

3. Compare Your Answers

Keep full precision during the calculation. The calculator may display fewer digits; compare answers rounded to three significant figures; retain unrounded intermediate values.

ResultExpected answerYour answer
Liquid volume741 US gal__________
Total capacity2,540 US gal__________
Remaining geometric volume1,800 US gal__________
Percent full29.2%__________

Second check

At 3 ft liquid depth, the tank is exactly half full: 1,270 US gal. At 4 ft depth, symmetry gives 2,540 − 741 = 1,800 US gal.

4. Assumptions and Method

The cylinder is level, with flat end plates and constant internal diameter. No allowance is made for internals, tilt, thermal expansion or operating freeboard. A tank with elliptical or hemispherical heads needs the corresponding tank shape.

Equation definitions and implementation: Horizontal Tank Volume Calculator. See also calculation methodology and other worked examples.